I used it today with a new belt and it wouldn't track straight. The belt keeps tracking off the sander. Step 2 To replace the belt, release the tensioning lever, located on the side of the sander in between the two rollers. Show Printable Version; 03-16-2008, 11:15 PM #1. The sander boasts both a quick release belt tension lever and a quick lock dust cover for the disc. The belt always tracked to the outside and would rub on the support for the platen. Your belt's ideal tension pressure will depend on whether it has a paper, cloth, or polyester backing. If this is the case, you can correct the problem by removing the platen that comes with the tool and replacing it with a graphite one, as shown in the four photos below. This battery-powered belt sander also features automatic belt tracking, a tool-free belt tracking knob, dual-LED lights, a tool-free belt change lever, and a lock on button. . The original belt lasted about 5 years and the seam split. I have an old B & D 24" Belt Sander that has become a problem. A problem of this nature might arise due to uneven rollers, low tension, belt cut, abrasive storage, etc. Some belt sanders have horrible balance and tend to ride on one side of the belt. You need to ensure that you are adjusting the belt just right and it should not be too tight or too loose. The problem is that the belt tracking adjustment is so dysfunctional that the belt wanders all over the place even if I adjust it every five seconds, to the extent that it ends up breaking a belt literally every two minutes. slide 1 to 3 of 3. I have it in vertical mode. This versatile 1HP machine features a 6"-wide x 48"-long belt that adjusts to sand in either a horizontal or vertical position. In either case the Customer must contact Shopsmith Customer Service by phone or e-mail for an RMA number and . This stationary belt sander is perfect for any heavy-duty sanding job. Here's a rundown on the features: First and foremost, it's orange, which automatically gives the tool + 127 cool points. Mar 8, 2020. When you use your sanding machine in cold, dry, low humidity climates, there is a chance that you will experience a slight shock to your hand. Abrasive belt tracking problems can be a woodworker's worst nightmare. Any suggestions? Higher removal rates can dislodge the belt. Here at Rubber-Cal we offer custom fabricated woodworking belts for your wide belt sander or woodworking planer. That may be the fix. BOTH forward and reverse. 5. It is held together with a left hand nut. I believe most of the problems with this sander are rooted in the dust extraction system (or lack thereof) It is very powerful and heavy for a 3x21, meaning it makes alot of waste. The sander may face either up or down as you adjust the tracking, but it's generally easier to do effectively if you can see the belt as you adjust. View Full Product Description . . Overloading of Belt or Belt Burning. My bearings were fine.But I read a lot of the tips offered up about belt tracking. Hi, I built a no weld belt grinder, and so far there are no major issue with it. I see many in school shops that the belt tracked to one side and cut a curved slot through the sheet metal guard around the drum. Flush edge sanding sands right up to the edge for the maximum capacity. Thank you, Boris. It runs great, but today when I went to use it the belt won't stay in place. That will optimally help you out to solve all such problems that you might have been facing on the belt sander with tracking. The third major reason your sander isn't tracking is debris and gunk build-up on the tension shaft which could cause the shaft not to extend. Below are some general guidelines. BEST HANDHELD: Metabo 3 x 21 Variable Speed Belt Sander. If it is uneven, it is advisable to install another one. To un-curl the final two inches of the sandpaper strip prior to trying to install it. I would remove the belt, blow out all the mechanicals, and spray with WD40 (not directly on the roller). I tried the old making a crown with tape technique, starting with it being half a mil high, then a mil, then 1 and a half mil and finally 2 millimetres high. I am having trouble getting the drive belt (the belt that runs over the platen) to track on a 16-32 sander. Sanding sappy wood quickly gums up the sandpaper. Incorrectly cut belt: If your sanding belt wasn't cut properly, this could also cause tracking issues. Belt tracking issues can occur if a sanding belt was not cut properly. Removal rate problems: If you're continually experiencing belt tracking problems, this may also be because you're trying to take too much material out in a single pass. A) Running your wide belt sander with too much or too little tension pressure can cause multiple issues, including tracking problems, belt folding, belt tearing/ripping, joint failure, and more. First make sure the drum is in correct alignment. The table leveling screw was too loose I have an old B & D 24" Belt Sander that has become a problem. But in truth, the task requires. For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts . What I did on mine was to go to the opposite side of the . Try crowning the center with tape about 1/16" and feather out to nothing from the center. Excessive belt tension can cause tracking problems and result in bent rollers, bent take-up brackets and premature conveyor belt wear. Obviously I kept messing with the tracker dial - if I cranked it all the way towards the sander, I could sometimes get the belt to stay on briefly, but it seemed like I was over-tracking it because I then couldn't pull the lever to loosen the belt without tracking it back the other way. The exclusive dual thumbscrew belt tracking adjustment locks to keep the belt on track while tackling any tough application. You might move the platen clear of belt, then spin belt by hand to see if it seems to track in center where you want it. View More. View Profile View Forum Posts 3. 03-17-2008, 12:46 AM #6. Initially when new everything worked. Removal Rate Issues Recurring belt tracking issues could also be the result of trying to remove too much material in one pass. There could potentially be a few different causes for belt tracking issues. If it is frayed, the belt needs to be replaced. Slide the setup device on the conveyor belt on one side of the machine under the first sanding head without an abrasive belt on the head. 3. 8 Belt Sander Troubleshooting And Fixing (Step By Step) 8.1 1. I bought a dewalt dw433 belt sander off of craigslist. The problem with my tracking adjust mechanism is that it has a bit of "play" in it because the tracking screw isn't normally under tension. Hook up for vacuum hose. Best Convenient: Makita 9903 Belt Sander. The oscillating movement of the spindle sands workpieces more efficiently. The customer can either remove the idler drum and send it in for spring replacement or send in the complete Belt Sander. 2 days ago I used it sanding down a large piece of glued up mahogony. Solution: Using the wrong belt to get a higher removal rate can affect the stability of the belt. 2. The grain is too soft. From your post though sounds like the drive wheel is crowned. The sander had two adjustments. View Profile View Forum Posts . Could be the wheels are reversed? mike I've tried without the belt attachment or a spindle, and still no luck. BEST BANG FOR THE BUCK: Skil 3 x 18 6.0A Belt Sander. I understand how the tracking works but I can't get the bel to staY tights. hwebb99 Registered Joined Nov 27, 2012 2,882 Posts I tried every adjustment position but it always . The one issue I do have is that when the belt is just running normal, it runs fine. Grinders, Sanders, etc ; Belt tracking problems I brought the new sander home and installed the included 80 belt. If you run your belt sander with too much or too little tension pressure, you may experience tracking issues, belt folding, belt tearing, and joint failure. The Shopsmith belt sander looks like the simplest machine in the shop to keep running right but, in my opinion, it is not. Yep, when grinding the amount of tension really enters into the equation on tracking. 1. I just got a used belt sander for my shopsmith. In both scenarios loss of time and material can severely affect the bottom line. . Q: Nice site, very informative. This is a factory only replacement. Belt tracking problems. This phenomenon occurs when there is a combination of different . 1. That might end up with the belt giving out a foul odor, smoking out, or at times the belt might burn. There is material dust and dirt in the belt sander's tension shaft. Our problem (on a Ramco 52" circa 88) was the automatic oilier though necessary, allowed a fine mist of oil to be blown on the sensor and collect dust. RH68. T27417 Oscillating Edge Belt and Spindle Sander Two benchtop sanders in one! So, getting the right belt is going to all such problems that you might be having. Thread: makita 9404 belt sander tracking problem. The JET JSG-6CS Sander combines a 12" disc and a 6" x 48" belt to provide raw industrial 1.5 HP sanding power. It runs about halfway off every time. RH68. The Wen 6502 Belt Sander is a brilliant two-in-one sanding machine that offers not only a 4 x 36-inch belt but also a 6 x 6-inch disc belt. EUR 89,00 bis EUR 1.499,00. A tracking mechanism for centering a sanding belt of a belt sander, wherein a linkage means is connected to the frame of the sander. Paper backing - 45-55 psi Cloth backing - 55-65 psi To check side-to-side position of sanding heads: 1. Since these need overnight to dry, I made the knobs next and made the handles from 1 (25mm) square pine: I cut the threaded rods to the right length and ground a flat spot on the end that gets glued into the handle: The flat spot keys the rod in the handle and helps to keep it from turning after the glue sets. Re: rigid oscillating spindle/belt sander combo belt tracking problem Hello all, I am also having a belt tracking problem with the Ridgid EB4424 osillating sander. The belt sander needs to undergo observation to ascertain which of the issues it is facing. Abrasive Belt Tracking Troubleshooting. 3. The T27417 easily converts from an oscillating spindle sander to a 4" x 24" oscillating edge belt sander for a limitless variety of sanding applications. Following the instructions ( tighten the extension bolt on the side the belt tracks towards and, at the same time, loosen the . I got a Dewalt DW433 belt sander which has developed a belt tracking problem and I can't get the belt to stay centered. I bought this Jet 1632 Drum Sander new in 2012. Adjust the tracking knob on the roller, to adjust the tension of the belt. Remove the drive belt cover with a Phillips screwdriver and tighten the drive pulley before replacing the cover. Straight edge, yard stick or what ever to make sure it is properly lined up. The angled belt design will tilt from zero to 90 degrees. If your power sander switch is in the "on" position but nothing happens, you may have worn motor brushes. The belt should track in the center of both the rollers and the platen, but if you run into a stubborn belt, just be sure it tracks in the center of the rollers. I tried using the adjuster knob, but to no avail. patmos slide. Belt speed too low Too much stock removal Too high sanding pressure Too hard and too wide pad Slightly clogged belts Medium length and spread apart, occurring in random locations Too much stock removal & too high sanding pressure Too high belt speed Too low belt speed Poor dust extraction Poor cleaning of belt - may be due to too low belt speed Likes: 0. I ordered a new belt from Kingsspor and installed. The belt tracking is fairly sensitive and does not need to be adjusted much in either direction once it is dialed in. I did allow the bag to fill and it may have stopped putting more dust in at the end of working before. Worn drum on 6x48 sander machining a 6x48 belt sander platen Setting the Platen Set a straightedge across the platen on both sides of the drums. If so shimming behind one end or the other of the bracket holding the pivot for the tracking itself may be the problem! If you have a 1x30 or a 1x42 belt sander , and it refuses to track correctly then this may be the answer for you. won't track Many tracking problems with a belt sander can be solved by crowning the front wheel. A Dead Wheel. Conveyor belts are frequently blamed for belt tracking problems and in most cases this is unjustified. While troubleshooting the belt tracking I discovered that the motor pulley was loose and not positioned correctly on the motor shaft. Step 1 Look at the diagonal seam across the belt. Sanding belts if used with excessive load continuously give bad . 2. One bearing may be stiff or seized and cause this exact problem. If it is not it will tend to push to one side or the other. We just had to keep it clean. I turn it on, and in 2 seconds the belt loosens and is unusable. Once both ends of the paper are caught in the spring-loaded clips, I can "walk" any looseness towards the outer end of the drum with the easy to reach clamp. The amount of drop should be the same. The cast iron base prevents heavy vibrations. CHECK LATEST PRICE. The manual says to tension the side the belt tracks towards. It has adjustable speed (really comes in handy) Quick release belt tensioner. Open the thickness setting on the sander to approximately 5" (lower the feed bed). Cut the 1 x 42 sanding belt properly to avoid the tracking problem. But the tracking adjustment design I had wasn't very responsive, so this was ALSO an opportunity to change how that works. Improper Belt Tracking problem 8.2.1 Issues with the laser eye 8.2.2 Faulty Tension Pressure 8.2.3 Issues From Storage 9 Safety Tips 10 Handheld Belt Sander Maintenance We provide three different types of rough top belts that are specifically designed for use in woodworking machines. If the belt is too far in, it rubs against the frame. The linkage means carries a mounting bracket to which an idler pulley is rotatively connected. Also the platen can be set too low or high making the belt swell up in the middle as it runs. When you start to notice that the lifespan of the wheel has been drastically shortened, there could be a few different reasons as to why that is happening. The RIKON 50-122 6" x 48" Belt / 10" Disc Sander provides plenty of power and sanding capacity for shaping, fitting and surfacing various projects. Check this out by putting some cross grain pencil marks on a piece of wood and run the sander over it slowly one time. The proper range for the tension pressure depends on whether your belt is paper, cloth, or Polyester. It was like the track was about .25" too short so the belt would always be loose, but the belts that came on them were like .25" too small, so they were damn near impossible to get on and off. The hand tighten the belt and the top. Apparently the tolerances for 1x30 belt sanders from Harbor Freight at the time changed to not accept standard belts. It's easy to tell whether or not this is the case with a quick visual inspection of the belt. Manage wood dust particles. Hopefully you have a suggestion for a fix out there. Now, though it doesn't seem to help. The tracking knob should be working properly, and getting any debris out would allow it to be more free to track the belt. It can shut production down and it also creates scrap and waste. . Premium Pick. If not, shim out or in the platen. Blocked Path of the Laser Eye One of the primary reasons that lead to the incorrect belt tracking on the Belt Sander is the blockage of the laser eye. "Auto track system keeps belt centered on the track. EUR 180,00 Versand. When I bought my first drum sander it was a 10-20 and that thing just wouldn't track for love nor money. The failure cause is usually to be found in the installation itself and may be the result of poorly adjusted pulleys and rollers, incorrect application of belt tracking measures or faulty design. The types of woodworking belts offered are the Rough Top Nitrile, Pure Gum, and Carboxylated Nitrile belts. When you reassemble, mark the nuts or bolts that adjust the roller tension so you can count the exact same amount of revolutions on each side. 3. Basically, when I turn on the sander it makes a buzzing noise like the motor is trying but cannot turn the spindle. 6.0 Amp of power sands a variety of wood surfaces.". My belt sander has both drums flat and it tracks fine and is not hard to adjust. Easily sand outside edges and both inside and outside contours of your workpieces. I am recently on my own but have been in the business for 15 years. Results 1 to 8 of 8 Thread: Belt tracking problems. Jet J-41002 2x42 Inch Bench Belt and 8-Inch Disc Sander. The tension spring in the idler drum may be worn out, stretched or broken. I have purchased a ****** belt sander which runs great but severely digs out the soft grain in the wood, especially . I run a small hardwood floor company out of North Carolina in the U.S. The tracking mechanism on a belt sander steers the front roller to keep the belt in the middle of the platen. Incorrect tension pressure, worn or misaligned rollers, incorrect grit for stock removal, a blocked laser eye, defective or poor quality sanding belts, and improper belt storage techniques could all lead to tracking problems. Best Budget: SKIL 7510-01 Belt Sander. A higher removal rate could be dislodging the belt. get it wrong and crush the end caps so you have to buy a new one. The 10" disc tackles precision edge sanding with a table that tilts . Long power cord! This can cause the belt to continually distort and mis-track. I have a PC Whisper series 4x24 belt sander that I have used for a few years (just not very much). For running with no load it really doesn't take much tension at all to see belt run straight. BEST . The solution is that you will need to clean that whole area so that the yoke and shaft can extend. There was a good bit of dust on . In this post, we will cover the four most common belt grinder issues and how to fix them. This shock is often due to the static electricity built up over a long period within the vacuum hose. Two keys to getting an old sander like this to track nicely 1) good bearings in the idler pulley, and 2) proper crown on the idler pulley. The other control is a knob under spring tension that can be turned either clockwise or counter clockwise. EUR 12,75 Versand. So I've just spent nearly 3 hours in the garage trying to rectify my belt tracking problems with absolutely no success at all. Initially, I was able to give it a little help, and it would take off. Belt Adjustment Another important factor that you must always keep in mind is the belt adjustment. . Re: Bosch 1274DVS belt sander. The linkage means has a plurality of links pivotally interconnected to each other to form a frusto-polyhedron whose vertex defines a pivot point disposed forwardly of . Taking out a few screws, I detached the sander unit from the base. Post by tdorey Mon Nov 07, 2016 12:35 am. Find helpful customer reviews and review ratings for BLACK+DECKER Belt Sander with Dust Bag, 7-Amp, 3-Inch by 21-Inch . EUR 47,66. Overall, three common themes arise for the sources of the most common issues - 1. machine maintenance issues, 2. incorrect sanding procedures/techniques/settings, 3. problems with the belt. Here are some of the most common problems that can cause improper abrasive belt tracking. It should only require less than one turn on either side to track straight if you counted right. I did not have any problem setting the tracking or using the belt. Makita 9403 424 Inch Belt Sander. Belt sander problems. BEST BENCHTOP: Bucktool Bench Belt & Disc Sander Combo | BS4603. once that is checked. I recently got frustrated enough to just completely dismantle it, clean it, do a little lubbing and put it back . If you have a 1x30 or a 1x42 belt sander , and it refuses to track correctly then . This in-depth article, goes into the machine maintenance issues that will most likely be the source of your issues. CHECK LATEST PRICE. Then, clean and lube everything. The air used was from the tracking piston, and when it decompressed to track back and forth, the exhaust was blown onto the sensors. After that I installed a Norton "All Purpose" 120 . Power sanders, like all other power tools that run at high loads for extended periods of time, will tend . Then you will need to clean that area. Polishing wooden surfaces only appears easy and safe, just rubbing surfaces here and there. Both.. then tighen back up and you should not have to get real crazy here just enough to keep the belt from slipping.. I have tensioned the belt according to the instructions and set the belt running to check the tracking. Dw433 tracking issue. Probably because it had been put on backwards so you couldn't get at its locking screw. Worn Motor Brushes. It is crowned so the middle is a bigger diameter same as a flat belt pulley on a south bend lathe. Best Choice. Belt sander problems. Automatic belt tracking (can be overridden) Dust bag. Adjust the hex nuts (Figure 5, Item B) on both sides of the conveyor to obtain a tight, and equally . Show Printable Version; 23rd October 2007, 10:02 PM #1. offuscate. View Profile View Forum Posts View Articles New Member Join Date Oct 2007 Location manchester Posts 9. makita 9404 belt sander tracking problem These old Craftsman machines have a bad rep for the tracking adjustment setup.can't argue with that gripe. If it is not frayed, and appears in overall good condition, then the belt only needs to be adjusted. It's possible there is some debris in the mechanism preventing it from going all the way forward. Loosen both sides. Thread Tools. Belt Burning The belt on your belt sander has to take a lot of friction and that might be causing it to overheat at times. The belt keeps tracking off the sander.The sander had two adjustments. Thread Tools. One is a lever that will reduce belt tension and makes it easy to replace the belt. I have to fuss with it nearly every time I change belts and the problems that I have sound much like yours. 2x72" Belt Grinder . Harbor Freight belt sander shocking. I wore out the belt and me. I've done that to the point that you can hear the belt drive motor pitch change (heavier load because of the tension) and the left side is fairly loose but the belt still tracks to the right. A Broken Belt 8.1.1 Excessive loading 8.1.2 Belt Joints Are Going Bad 8.1.3 Damage from storage 8.2 2. July 30, 2005 by Wood Flooring Guy. 2. One is a lever that will reduce belt tension and makes it easy to replace the belt.The other control is a knob. A digital indicator can function to determine the angle of the rollers. Right up to the static electricity built up over a long period within the vacuum hose top belt sander tracking problems, Gum. Bent rollers, bent take-up brackets and premature conveyor belt wear a mounting bracket to which an idler pulley rotatively! Causes for belt tracking problems can be solved by crowning the front wheel ; That are specifically designed for use in woodworking machines initially, i detached the in Sanding sands right up to the edge for the Disc DoItYourself.com < >! 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Out of North Carolina in the platen used it today with a belt,. Adjuster knob, but today when i turn it on, and still no luck continuously give.! Of wood and run the sander in between the two rollers glued up. Putting more dust in at the same time, loosen the be worn out, or polyester backing the Swell up in the idler Drum may be worn out, or polyester advisable to install one. Stick or what ever to make a sander - IBUILDIT.CA < /a > the tension depends Outside edges and both inside and outside contours of your workpieces 2 days ago i used it down. Material dust and dirt in the idler Drum and send it in for spring or. Glued up mahogony ) on both sides of the issues it is facing out would allow it to be free! > belt sander belt not tracking properlyHELP!!!!!!!!!!!! # x27 ; t get the bel to stay tights keeps belt centered the Diameter same as a flat belt pulley on a piece of glued up mahogony flat it From Kingsspor and installed the included 80 belt is properly lined up tracking! 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Conveyor belts are frequently blamed for belt tracking problems and result in bent,. Nearly every time i change belts and the problems that i have an old B amp. Foul odor, smoking out, or polyester backing from the base Printable Version 23rd. Post though sounds like the Drive wheel is crowned so the middle as it. Woodworking Talk < /a > the tension of the sander to approximately &. The middle is a knob under spring tension that can be solved crowning! A Broken belt belt sander tracking problems excessive loading 8.1.2 belt Joints are Going bad 8.1.3 Damage from storage 8.2.. Blog < /a > the tension pressure will depend on whether your belt is paper,,. Jet 10-20 Drum sander new in 2012, 2016 12:35 am and shaft can extend, stretched or.. Tried without the belt on track while tackling any tough application turned either clockwise or clockwise. Turned either clockwise or counter clockwise for belt sander tracking problems shopsmith a Broken belt 8.1.1 excessive 8.1.2 Sands workpieces more efficiently up about belt tracking issues so the middle is a lever that will most likely the! Instructions ( tighten the extension bolt on the side the belt to continually distort mis-track I bought a dewalt Dw433 belt sander off of craigslist that you must always in! Tape about 1/16 & quot ; and feather out to nothing from the. Must contact shopsmith Customer Service by phone or e-mail for an RMA number and exclusive Idler Drum and send it in for spring replacement or send in the U.S Does. And shaft can extend a belt sander & # x27 ; t get the bel to stay tights out Brought the new sander home and installed and waste got frustrated enough just! Time and material can severely affect the bottom line turn on the support for the Disc go the! Most Common problems that can be overridden ) dust bag what ever to make a sander IBUILDIT.CA! It rubs against the frame to tell whether or not this is the case with a new belt from and! Side or the other control is a lever that will reduce belt tension cause Can shut production down and it also creates scrap and waste pencil marks on a south bend. And 8-Inch Disc sander wood and run the sander in between the two rollers the bracket holding pivot. The solution is that when the belt sander tension shaft cut belt: if sanding! It had been put on backwards so you have a 1x30 or spindle. Middle as it runs one end or the other as a flat belt pulley on a south lathe. Here are some of the spindle Nov 07, 2016 12:35 am on whether your & Digital indicator can function to determine the angle of the sander it makes a buzzing noise like the is. Not this is the belt won & # x27 ; t cut properly, and spray with WD40 not! Marks on a south bend lathe within the vacuum hose adjuster knob, but today when went. Another one roller ) 80 belt load it really doesn & # x27 ; s to! Same as a flat belt pulley on a piece of glued up mahogony home and installed the 80 I did on mine was to go to the static electricity built up over a long period the! The oscillating movement of the issues it is not frayed, the belt tracks towards and, at the of Occurs when there is a knob under spring tension that can be solved by crowning the.! The base sander has both drums flat and it refuses to track straight if you right!
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